Robotic arm handling a polycarbonate luggage shell

Polycarbonate luggage, built to your brand.

A PC hard-shell factory in Dongguan — 100% of our own PC sheet, six assembly lines, 45,000 pieces a month.

5,000 m² · 6 assembly lines · 45,000 pcs/month · 100% in-house PC sheet

In-house polycarbonate sheet extrusion line

100% IN-HOUSE PC SHEET

We draw our own polycarbonate sheet.

The sheet is where a hard-shell case is won or lost. We extrude 100% of our own polycarbonate on our own line, then mould, assemble and test it under one roof — so quality and cost stay ours to control, not our supplier’s.

100%

of our own PC sheet, drawn in-house

45,000

PIECES A MONTH

7 days

FASTEST URGENT ORDER, PER 20GP

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PRODUCT PLATFORMS

Four platforms. Start from one, or start from your drawing.

Four platforms, all in production today. Pick one and apply your brand — or send us a drawing and we will build something new.

Front-opening PC luggage with a quick-open laptop pocket

Front-Opening PC

One-hand front lid with a laptop pocket. Zipped or aluminium-frame front panel.

18"–24"

Aluminium-frame polycarbonate luggage

Aluminium-Frame PC

Frame-lock construction, premium finish, tighter tolerances.

20"–29"

PC hard-shell luggage set

PC Hard-Shell Sets

Zip-frame polycarbonate in full size runs — singles or matched sets.

18"–33"

All-aluminium and smart rideable luggage

All-Aluminium & Smart

Aluminium-magnesium hard cases and motorised 20" rideable luggage with app control.

20"–29"

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CUSTOMIZATION

We do not sell you a catalogue in a new colour.

Two ways in: bring us your own product, or start from one of our existing PC platforms and make it yours.

OEM

You bring the drawing or the reference sample. We build the tooling, then the product.

ODM

You pick a platform that already exists. We make it yours — logo, colourway, lining, hardware and interior layout.

Nothing goes into mass production before you approve a physical sample.

1

Design line drawing

2

Wireframe model

3

Wireframe with accessories

4

Unpainted sample

5

Final sample matching production finish

Logo on the telescopic handle, top handle, wheel covers, lining and shell badge

Pantone colour matching across shell, trim and lining

Interior layout, compartments and padding

Wheels, TSA and custom locks, USB charging

Surface finish — texture, print, matte or gloss

Territory protection

For partners committing to volume, we can sign underwriting terms that protect your market — so you are not competing against your own supplier's next customer.

See the customization page →

FACTORY & CAPACITY

Two hundred people. Forty-five thousand cases a month. One roof.

Our factory runs 5,000 m² in Qishi Town, Dongguan — sheet extrusion, moulding, assembly, testing and packing, all on the same floor. That is why we can quote a lead time and hold it.

Finished polycarbonate cases on the assembly line

Luggage assembly line, Dongguan

5,000 m²

FACTORY FLOOR

6

ASSEMBLY LINES

200

PEOPLE ON THE FLOOR

45,000

PIECES A MONTH

Annual capacity sits around 540,000 pieces. The fastest urgent order we have shipped was a 20GP container in 7 days.

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QUALITY & TESTING

The tests that decide whether a case survives its second trip.

Impact drop, drum tumbling and wheel-rolling tests run in our own lab, on the same floor as the line. A problem surfaces here, not at your customer's door.

In-house testing lab, Dongguan

In-house testing lab, Dongguan

Components we specify, not substitute

Bayer (Covestro) polycarbonate resin

Japanese Hinomoto wheels and brake systems

Lisof® Silent Run wheelsets

TSA-accepted combination and code locks

Aluminium alloy pull rods

Every batch is inspected layer by layer — from incoming shell material and hardware to packed finished goods. Nothing ships without QC sign-off.

SUPPLIER STATUS

Onsite-verified by third-party inspection through Alibaba.com, with Gold Supplier status

ON-TIME DISPATCH

100% on-time dispatch record

RESPONSE TIME

98.22% response rate, under 3 hours on average

We produce to the standards your market requires. Tell us your destination market and we will confirm which test reports apply, and send them with your quote.

See our quality process →

START A PROJECT

Send us a drawing, a reference sample, or just a target price.

Tell us your market and your quantity. We will come back with a feasibility read, the tooling route we would recommend, and a quote.

WhatsApp +86 136 5257 8002 · hongyueluggage@163.com · Qishi Town, Dongguan, Guangdong, China